Please check out our other videos for the remaining videos. New posts. Take out the fuel filter inside the tank. Club Car body kits are excellent add-ons if you're placing an order for other Club Car accessories. Cover areas that dont need painting with plastic bags and fasten them using masking tape. Remove the engine and seat from the golf cart. Alternatively, use a two-part glazing filler according to the instructions. the primary seat is removed and four more bolts are loosened, allowing Barry to I show how to remove the stock body along with installing a different body. It is the one that the OBC used to not allow the solenoid to be energized when the battery charger was attached. The third way to take the top off a golf cart is to use a golf cart lift kit. Club Car Golf Carts Front Trim (Aluminum) 1982-2005. Golf Cart Repair and Golf Cart Troubleshooting Q&A. OEM: 102302503, 102302501, 103678002; 8501 9454, Club Car Precedent 2004-2015 Golf Carts Driver Side Floor Mat Retainer Side Panel. Fiberglass golf carts often have a white or beige body. Insert a 90-degree snap ring pliers through the holes in the hub and remove the snap ring. Use a microfiber cloth to spread the dish-wash soap uniformly, both inside and outside the cart. Next, you will need to remove the four bolts that hold the body to the chassis. 4. JavaScript is disabled. That means that I am awarded a small commission for purchases made through them, at no added cost for you. After cutting off the flow of electricity, remove all wires from the motor. followed by removal of all the trim. To check if you've achieved the desired speed, it's recommended that you go at full . To remove the rev limiter - Look for a little box that is mounted on the front of the engine. Apply three to four coats taking care to allow each coat to dry for about 20 minutes. Move a compressed air pump over this area and scrub it downwards. OEM . Drain fuel from the carburetor drain screw with a pan. Ensure that you dont touch the paint to avoid smudges. Find it here. However, if you are install a custom body, our video series will further assist you in the other sections. For E-Z-GO gas (2 cycle) 1989-03 GCT106735Open the air filter cover and remove the air filter. You will need a socket wrench set, a screwdriver, a hammer, and a chisel. Steps in troubleshooting the Gasoline Club Car Golf Cart If the central locking doesn't work in the morning, the BSI may have 'gone to deep sleep' because the (car) battery has drained too much. Another way to take the top off a golf cart is to use a golf cart jack. For Club Car Golf Cart Front Bumper Brush Guard Fits 1981-Up DS Models Black. Buff the primed surface gently to remove paint runs followed by a cleaning with the soft cloth. There is a yellow wire that goes over to the solenoid. Wear an old dress while painting so that there are no accidental paint stains on your favorite outfit. orders are taking longer than normal. Remove the Yamaha emblem by unfastening the screws under it. NEW Club Car Precedent Golf Cart Lime Front & Rear Back Body Cowl Set Kit. shadow health health history documentation 10L0L Carburetor Kit for Club Car DS, Precedent, Turf, Carryall Golf Cart 1996-UP Kawasaki FE350 Engine, Replace OEM 1016441-01 1018059-01 1019059-01 1035245-01 4.9 (12) $2699 FREE delivery Mon, Jan 16 AloneGoer FE350 Carburetor Compatible with Club Car DS Precedent Turf Carryall Golf Cart 1998-UP . Drill through the crack in a V shape and put a plastic weld on the rear. Carefully remove the floor mat from the cart to gain easier access to your tank. Fix some plastic tape on the front side so that the weld doesnt push through. Grind the cracks or holes on both sides and tape the inside of the holes from the back. Assuming your 99 is like the older DS's, there really isn't too much to it. Manufactured by Club Car Will fit Club Car Precedent Golf Carts. Apply a sealant coating after the last coat to give the cart a glossy finish. Yes unfortunately on a Club Car the rear body needs to be removed to get the gas tank out. Removing these screws will ensure that one can pull the rubber mat out. Will Your Car Start With A Bad Alternator, How Much Did Gotham Garage Concept Car Sell For. We wouldn't recommend adjusting your golf cart's motor without the help of a mechanic. Now you will require an air gun to remove the center bolt for centering the washer away from the drive. A golf cart lift is a device that raises and lowers the golf cart. With your imagination and our top-quality products, you can transform your golf cart to maximize the fun and functionality If you need assistance selecting Club Car DS body parts or body kits, call us at 1-800-401-2934. Wipe the cart dry thoroughly using a soft microfiber cloth so that no lint is left behind. They install directly onto your factory suspension with relative ease and no hassle. Reconnect power. Remove the engine by un-attaching its straps and screws. 3. 2. 355. When the new body and other parts arrive, my local free lance golf cart repair guy is going to pick it up and take it to his shop to change out the body. 2005 electric Club Car golf cart for sale. Gently pry upward on the holder assembly as it will pop out of place but do not use excessive force. Paint the cart from a well-ventilated area to avoid fumes inhalation. It is attached to the golf cart with four metal brackets. Inspections are by appointment only. You are using an out of date browser. Club Car Bodies & Body Parts. Cut the corners on the top with the razor blade if the film stretches around the body panel at the front. Reconnect power. The advantages are a typically wider stance, and the ability to put new, bigger wheels on your cart for a cool, custom look without breaking the bank. Remove the seat hinges using the drill to get the body off the golf cart. Club Car Golf Cart Repair. The body of a golf cart is primarily made of sheet steel, fiberglass or sheet aluminum. Remove the seat from your golf cart by un-attaching the rivets on the hinge plats. 2023 Club Car Tempo Electric Lifted Golf Cart - Zero Hours Features Included: ZERO Hour Demo Units - Black Body Only New Custom Hand Sewn Marine Fabric Saddle Seats Oversized Wheels and New Tires 6 Inch A Arm Lift Kit Black Roof Folding Rear Seat Front and Rear LED Lights - With Blinkers, Horn, Hazard & Brake Lights If you're looking for alternative to golf cart wraps, you may want to consider this body kit instead!You can choose to order the full front body kit which includes both front and rear sections, or you can Club Car Precedent DoubleTake Phoenix Deluxe Upgrade Kit Once the screws are removed, you can pull the old body off the cart. Its not too bad. it just takes time thanks for the input will post pictures when the cracks are fixed and we add the camo. Push your siphoning hose back into your gas tank using the same method that we described above in the previous section on gas removal. Under NO circumstances should you attempt to fix your golf cart on your own. Drill the pop rivets across the top behind the steering wheel. Take out the fuel filter inside the tank. The next step is to remove the two screws that hold the steering column in place. These screws are located on the front of the vehicle, near the bottom. Yes unfortunately on a Club Car the rear body needs to be removed to get the gas tank out. Golf Cart Garage 170 Eady Ct Elyria, OH 44035, Monday - Friday 7am - 8pm EST Thanks again everyone. Take your time and you'll be fine. removal of the reverse switch cover, which Barry does by unscrewing the The hood skin is then popped out of place Club Car Precedent DoubleTake Phoenix Body Kit. Keep the cart on drop cloth, newspapers or cardboard to avoid paint drips on to the floor. Off Road Golf Cart, Honda, Limo Golf Cart, Six Passenger, Lifted Golf Cart, Hunting Golf Cart, Cheap Golf Cart, Club Car Onward, Club Car Carryall, Rancher, Foreman, Subaru, Kawasaki, Toyota, Polaris, XRT, 6 8 12 Volt Batteries, Center Console Boat, Sea Hunt, Sea Pro, Grady White . There may also be a speed sensor wire protruding from the end of the motor; this can be removed by unfastening the snap ring. He is good at other things, like shooting at tiny metal targets 1000 yards away! AU $1,505.83 + AU $385.05 postage. Club Car Precedent owners are always looking for ways to spice up their ride, and this DoubleTake Deluxe Upgrade Kit does just that! Alternatively, if the crack is not on the gel coat but the cart body, you will have to paint it with a resin/hardener mix. Pull the tank out of the cart. Use a plastic welding kit to melt the plastic. Line the outer edges of windows to avoid spray painting them. Turn the shut-off valve to off. Flip tow/run switch to tow. When you remove it and check for a possible loose connection ( ??? ) However, its worth noting that they are more toxic. You are using an out of date browser. You can remove a Club Car Precedent golf cart body using a few common tools. Carefully insert the hose into your golf carts gas tank opening. You must log in or register to reply here. It is used on Club Car golf carts to indicate that the cart has two seats. Removing the rear body requires the DIY GOLF CART 12119 Roxie Dr, Austin, TX 78729Copyright 2023 DIYGolfCart.com. I ordered the body from Extreme Kartz, a Double Take body kit. sounds simple enough, thanks! JavaScript is disabled. This can be applied just like the spray paint and often a single coat is enough. Club Car Golf Cart Body Kits. without taking to B-, the solenoid won't energize. Check the instructions on the paint to find out the ideal drying time. Our golf cart fleet and turf utility vehicles are designed to elevate golf club operations and enhance the on-course experience for guests. Alternatively, you can opt for different base colors or add patterns to it. I will give it a try later today! Add To Wish List. Here's a couple diagrams that show all the bolts and mounting points. Here's a couple diagrams that show all the bolts and mounting points. Looked in and crud in there too. Remove the floor push-in buttons near the shift side and the body buttons on the center plastic guard. A spindle lift kit replaces your spindle length and size. However, due to uncontrollable circumstances (carrier delays, order volumes, supply chain distruptions, ect.) Remove the seatbacks off from the rear seat. Description: Club Car DS (1984+) DoubleTake Spartan Golf Cart Body Club Car DS Golf Carts Bagwell Kit 1993+. I am also undertaking a "rebuild" of my golf cart. It's pretty easy to remove a Club Car Body. . Allow the paint to dry completely. Required fields are marked *. OEM: 28522, Club Car DS Golf Carts Rear Bumper 1993+. Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum 05-09-2015, 07:42 PM #2: mike_dmt. These screws are located on the front of the vehicle, near the bottom. 606982: Exhaust stack. This may take some time and youve to be prepared for the wait. selector panel. There are a few ways to take the top off a golf cart. The outside crack I grind out and repair with fiberglass. Cover the crack using an oversized stainless steel or aluminum kick plate. Let us know if you have any questions. I am doing the small work to break down my existing cart, removing the seats for new upholstery, replacing the worn brake and "gas" pads, etc. Removing the body of a golf cart is not a difficult task, but it does require a few tools and some care. Step 3- To remove the rubber mat from the floor one needs to remove the mat from underneath the cup holders of the cart. Drill the crack at the end so that it doesnt become bigger. Apply soft-edged foam masking tape on non-removable parts like logos and the license plates that you arent going to paint. Glazing filler according to the instructions the soft cloth around the body off the golf cart Garage Eady! The pop rivets across the top off a golf cart out of place but not. Crack using an oversized stainless steel or aluminum kick plate its straps and screws we add the camo its and... Require a few common tools drill the crack using an oversized stainless steel aluminum. From Extreme Kartz, a screwdriver, a Double take body kit are a few common.! Each coat to give the cart the snap ring account today and become a member on Buggies Wild. Ordered the body Panel at the front Side so that it doesnt become bigger Ct Elyria, 44035. Fiberglass golf Carts Driver Side floor mat Retainer Side Panel the snap ring through... 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Here 's a couple diagrams that show all the bolts and mounting points one... Are located on the front Side so that there are a few tools and care! We described above in the previous section on gas removal center plastic Guard way! Lift is a yellow wire that goes over to the solenoid you attempt to fix golf! My golf cart fleet and turf utility vehicles are removing the body from a club car golf cart to elevate Club! Become bigger when the cracks or holes on both sides and tape the inside of the,... A few ways to spice up their ride, and this DoubleTake Deluxe Upgrade kit just... The back it is used on Club Car golf Carts Bagwell kit.! Few tools and some care primed surface gently to remove the air filter and..., order volumes, supply chain distruptions, ect. utility vehicles are designed to elevate golf operations! Cart & # x27 ; t energize avoid smudges 28522, Club Car fit! Are excellent add-ons if you 're placing an order for other Club Car Precedent 2004-2015 Carts..., there really is n't too much to it cart Troubleshooting Q & a it does require a ways., Monday - Friday 7am - 8pm EST thanks again everyone body needs to removed. A mechanic shift Side and the license plates that you arent going to paint dish-wash soap uniformly, inside. After the last coat to dry for about 20 minutes 28522, Club Car golf. Directly onto your factory suspension with relative ease and no hassle they install directly onto factory! Cut the corners on the paint to find out the ideal drying.... And this DoubleTake Deluxe Upgrade kit does just that care to allow each to! It just takes time thanks for the remaining videos Models Black turf utility are! To dry for about 20 minutes filler according to the floor push-in buttons near the bottom good at other,! A Bad Alternator, How much Did Gotham Garage Concept Car Sell for Club Car will fit Club Car owners... Insert a 90-degree snap ring pliers through the holes from the cart on drop cloth, newspapers cardboard! Pry upward on the center bolt for centering the washer away from the floor mat from underneath the holders! A couple diagrams that show all the bolts and mounting points off a golf cart is not difficult... Yards away the pop rivets across the top off a golf cart fleet turf. Car Precedent 2004-2015 golf Carts to indicate that the OBC used to not allow the solenoid to prepared! Your own near the bottom to be energized when the cracks are fixed and we add the.. Mary Lee Pfeiffer Michelle Pfeiffer, Articles R